Background of DADI CNC fiber laser tube cutting machine in kitchen application
Limitations of traditional kitchen processing methods
In the field of kitchenware production, traditional processing methods have long dominated. In the past, the production of kitchenware mostly relied on CNC machine tools for basic processing, followed by a series of process flows such as grinding, shearing, and sheet metal bending to finally shape it. However, this processing mode has many limitations.
First, the processing efficiency is relatively low. For example, for some kitchenware parts with complex shapes, CNC machine tools need to adjust parameters and change tools many times when cutting and carving, and the steps are cumbersome, resulting in slow overall production progress. Moreover, when faced with mass production needs, it is difficult to complete the task quickly and cannot meet the market's expectations for rapid product delivery.
Secondly, mold processing takes a long time. In order to achieve diverse appearance and functional requirements, kitchenware often requires special molds to assist production. However, in the traditional way, the mold has to go through multiple links such as drawing, mold opening, and debugging from design to production. If there is a problem in any link during this period, it needs to be reworked, which makes the mold processing cycle very long, thereby slowing down the production cycle of the entire product.
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In addition, the cost is relatively high. On the one hand, the design and production costs of the mold itself are quite high, especially for some high-precision and complex structure molds, which require a lot of manpower, material resources and financial resources; on the other hand, the energy consumption, tool loss and subsequent grinding and other labor costs during the operation of CNC machine tools make the production cost of kitchen supplies high. These limitations have restricted the better and faster development of the kitchen supplies industry to a certain extent, and also made the industry have an urgent need for innovation in processing methods.
The opportunity for DADI CNC fiber laser tube cutting machine to emerge
With the rapid development of science and technology, the manufacturing industry has ushered in many opportunities for change, and the same is true for the kitchen supplies market. Nowadays, people's requirements for kitchen supplies are not limited to basic functions, but also have higher and higher expectations for their exquisite appearance and personalization. This has led to significant changes in the market demand for kitchen supplies, accelerated product replacement, and increasing demand for customized products.
Faced with such a market situation, traditional processing methods seem to be unable to cope with it, and the DADI CNC fiber laser cutting technology for metal materials just entered the vision of manufacturers at this time. The rapid development of laser technology has laid a solid technical foundation for the birth of fiber laser tube cutting machines. It has the advantage of being directly used for mold-free processing of various kitchen supplies, which means that the cumbersome and expensive mold making process can be omitted, which can not only shorten the production cycle, but also greatly reduce costs, which is in line with the current urgent need for efficiency and cost control in the field of kitchen supplies production and processing.
Therefore, the DADI CNC fiber laser tube cutting machine began to emerge in the field of kitchen processing, and gradually became a powerful processing tool for many kitchen supplies manufacturers to enhance their competitiveness and meet market demand, and also brought new development vitality and opportunities to the kitchen supplies industry.
Advantages of DADI CNC fiber laser tube cutting machine in kitchen applications
High-precision cutting performance
DADI CNC fiber laser tube cutting machine has shown excellent high-precision cutting performance in kitchen applications. In the field of kitchenware manufacturing, there are strict requirements for cutting accuracy, and it happens to meet this requirement very well. For example, when cutting commonly used kitchenware materials such as stainless steel, its maximum accuracy can reach 0.02mm, and it can accurately cut various complex and fine shapes, such as some kitchenware parts with exquisite patterns or unique shapes. It can be used to complete the cutting. And the surface of the cut material is very smooth, and it can be directly used for subsequent assembly and other processes without additional processing such as secondary grinding, which provides a strong guarantee for creating beautiful and practical high-quality kitchenware, so that the produced kitchenware can meet high standards in terms of appearance and dimensional accuracy, and is deeply favored by the market.
Advantages in cutting speed
DADI CNC fiber laser tube cutting machine has significant advantages in cutting speed, especially suitable for the processing of kitchenware materials such as plates. Compared with traditional processing methods, it greatly improves production efficiency. In traditional processing, facing some kitchenware plate cutting tasks, the steps are often cumbersome and require multiple people to spend a long time to complete. For example, a product that may have taken ten people ten days to complete can now be completed by one person in one day using a fiber laser tube cutting machine. This efficient cutting speed greatly shortens the production cycle of kitchenware, can respond to market demand more quickly, and provide products to consumers in a timely manner. In mass production and responding to emergency orders, the advantages are more prominent, helping kitchenware manufacturers to seize the initiative in market competition.
Cost-saving embodiment
In the production process of kitchenware, DADI CNC fiber laser tube cutting machine can effectively save costs. It does not require molds and knives to perform cutting work, which greatly saves mold opening costs. It should be noted that the traditional way of making molds, from the initial design drawing to mold opening and subsequent debugging, is not only time-consuming, but also involves a lot of manpower, material and financial investment in each link, and the cost is quite high. The DADI CNC fiber laser tube cutting machine saves this link, and also reduces the time cost spent on mold opening. Overall, it reduces the cost expenditure of enterprises in many aspects, allowing enterprises to operate in a more economical way when producing kitchen products, improving economic benefits, and making products more competitive in terms of price.
Equipment structure and stability advantages
The equipment structure of DADI CNC fiber laser tube cutting machine is stable and reliable, which is also a major advantage in kitchen applications. For example, its bed adopts a multi-barrel welding structure. During operation, the torque generated by the large inertia motor can be evenly distributed to various parts of the machine tool, thereby effectively reducing the vibration of the machine tool. When cutting, a stable equipment state is crucial. It can ensure that the cutting accuracy is not disturbed by factors such as vibration, and ensure that each cutting can be carried out accurately according to the set parameters. Whether it is cutting simple straight lines or complex curve shapes, it can output stably, which plays a key supporting role in the continuous and stable production of high-quality kitchen products and meets the high standards of industrial machine tools.
Precision anti-collision advantage of cutting head
The imported cutting head equipped with this cutting machine has unique advantages, which has a stable drive organization and optical system design. When cutting kitchen supplies at high speed, it can still maintain a stable operating state, which makes it able to cope with different thicknesses of plate materials. Whether it is a thinner range hood panel and other commonly used kitchenware parts, or a relatively thicker sink panel and other materials, it can accurately complete the cutting task and effectively avoid damage to the cutting head caused by accidents such as collisions. This precise anti-collision feature makes the cutting head an indispensable part of industrial cutting, providing a reliable guarantee for the cutting and processing of the entire kitchen supplies, and helping to produce high-quality and uniform kitchen supplies.
Specific application scenarios of DADI CNC fiber laser tube cutting machine in the kitchen
Cutting and processing of stainless steel kitchenware
In the kitchen, stainless steel kitchenware is very common, such as stainless steel gas stoves, range hoods, electric ovens, etc. They are deeply favored by the market due to their corrosion resistance, beauty and practicality. The production of these kitchenware is often inseparable from the cutting and processing link, and DADI CNC fiber laser tube cutting machine plays an important role in it.
For example, when manufacturing stainless steel gas stoves, the related sheet metal panels need to have a precise shape to adapt to the internal combustion device and various control components. The DADI CNC fiber laser tube cutting machine can accurately cut stainless steel sheets and cut the sheet metal panels into shape according to the pre-set size and shape parameters to ensure that all holes, edges and other parts meet the design requirements. For range hoods, the sheet metal parts of the shell have complex shapes and multi-faceted structures. Using the DADI CNC fiber laser tube cutting machine, different panels can be quickly and accurately cut out, and then assembled to meet the overall smoothness of its appearance and the layout requirements of internal air ducts and other structures. The same is true for the sheet metal part of the electric oven. Whether it is the cutting of the front operation panel area or the cutting of the side and back panels, the DADI CNC fiber laser tube cutting machine can do it, realizing the diversification of its appearance design, thereby meeting the preferences of different consumers for product appearance, and also meeting the overall style matching requirements of the kitchen, helping stainless steel kitchenware to better enter thousands of households.
Application of metal surface pattern engraving
Nowadays, people's pursuit of kitchen supplies is not only limited to practical functions, but also aesthetics and personalized customization are increasingly valued. Fiber laser tube cutting machines have unique advantages in this regard. They can engrave exquisite patterns on metal surfaces.
For example, on some stainless steel tableware, such as plates and bowls, exquisite patterns, unique artistic characters or patterns with beautiful meanings can be engraved, making ordinary tableware instantly become items with both practical and artistic value, which are very ornamental when placed in the kitchen or on the dining table. On kitchen shelves, spice jars and other supplies, personalized logos and patterns can also be engraved by laser tube cutting machines to meet the pursuit of unique kitchen supplies by different families. For some high-end customized kitchen supplies sets, exclusive series of patterns can be engraved according to customer requirements, from the handles of the cabinets to the surfaces of various electrical appliances, forming a unified and unique style, making kitchen supplies a presence that highlights the taste and personality of the owner, adding a different artistic atmosphere to the kitchen space.
Corresponding processing of materials of different thicknesses
The thickness of metal materials used in kitchenware varies. DADI CNC fiber laser tube cutting machine can perform corresponding processing according to different thicknesses.
For example, 304 and 306 stainless steel thin plate materials with a thickness of 0.7-3mm are commonly used in products such as range hood panels. Due to their thin thickness, they are suitable for cutting with a lower-power fiber laser tube cutting machine. This can not only ensure the cutting accuracy, but also avoid damage to the thin plate material due to excessive power, ensuring that the surface of the cut material is flat and smooth, and the cut is neat, meeting the quality requirements of the product. For relatively thick materials such as pool panels, since they need to withstand greater pressure and have better stability, they are often thicker. At this time, a fiber laser tube cutting machine with a power of 2000W or above can be used for processing. The high-power laser beam can effectively penetrate thicker materials and achieve precise cutting, so that components such as pool panels can reach the corresponding strength and appearance standards, meet the actual needs of long-term use in the kitchen, and ensure the overall quality and durability of kitchenware.
The significance and prospects of DADI CNC fiber laser tube cutting machine in assisting kitchen processing
The innovative significance of the kitchenware manufacturing industry
The application of DADI CNC fiber laser tube cutting machine has brought significant technological innovation to the kitchenware manufacturing industry. It has fundamentally changed the traditional processing mode and promoted the entire industry to move forward in a more efficient and high-quality direction. Traditional kitchenware manufacturing relies on CNC machine tools to cooperate with many subsequent process flows, and there are many problems such as low processing efficiency, long mold processing time and high cost. The fiber laser tube cutting machine, with the advantage of not needing molds and tools, can be directly used for mold-free processing of various kitchenware. It can not only accurately cut and shape materials such as stainless steel, but also complete complex processes such as pattern engraving on the metal surface. The cutting end face is smooth and no secondary processing is required, which greatly saves the mold opening cost, shortens the production cycle, solves the long-standing pain points of traditional processing methods, makes the production of kitchenware more efficient and economical, and strongly promotes the development and upgrading of the kitchenware manufacturing industry in the new era.
The prospect of meeting the personalized needs of the market
In the current market environment that pursues personalized customization, consumers' personalized needs for kitchenware are becoming increasingly prominent. DADI CNC fiber laser tube cutting machine has outstanding performance in meeting the customized needs of kitchen and bathroom products with its many advantages, showing broad application prospects. For example, it has the characteristics of high cutting accuracy and fast cutting speed, and can quickly and accurately process different kitchen materials according to the personalized design requirements of customers. Whether it is making tableware with unique patterns, artistic words or exclusive patterns, or creating racks and spice jars with personalized logos in a specific style, it can be easily achieved. Moreover, it does not need to make molds, which reduces the time cost of mold opening. After proofing is no problem, mass production can be quickly achieved, which enables kitchen product manufacturers to respond to the diversified and personalized order needs in the market more flexibly and efficiently. In the future, it is expected to be more widely used in the field of kitchen processing, further improving the personalization and customization level of kitchen products, and better meeting the needs of consumers for creating unique kitchen spaces.
