In the field of kitchen processing, traditional processes have long faced many difficult problems. Taking stainless steel kitchenware manufacturing as an example, it mostly relies on sheet metal processing, and the process is complicated and lengthy. From mold design and manufacturing to cutting and forming, it takes a lot of time, often resulting in a long production cycle and difficulty in responding to market demand quickly. Moreover, traditional cutting methods such as sawing and punching have poor precision, rough cutting surfaces, and burrs. The subsequent grinding process is cumbersome, which increases manpower and time costs. Not only that, the cost of mold opening is high, and it is even more stretched for customized needs. Each new product needs to be re-molded, and the capital investment is huge.
The emergence of DADI CNC fiber laser tube machine is like the dawn that breaks through the night sky, bringing a revolutionary turn for the kitchen processing industry. It uses a high-energy-density laser beam to focus on the surface of the tube, instantly melt or vaporize the material, and achieve high-precision cutting. The cutting accuracy can reach millimeters or even micrometers, and the cutting surface is smooth and flat, almost eliminating secondary processing. The operation is simple and flexible. Through programming to control the laser path, it can easily cope with complex graphics and diversified cutting needs. Whether it is straight line cutting, curve outlining, or special-shaped pipe processing, it can be completed accurately. What is particularly important is that it does not require molds, greatly reducing mold opening costs, shortening the new product launch cycle, and can freely switch between small batch customization and large-scale production, perfectly matching the changing needs of the current market.
Precise cutting, shaping kitchen boutique
The reason why DADI CNC fiber laser tube machine can accurately "carve" in kitchen processing lies in its advanced laser focusing and control system. It uses high-precision optical focusing elements to focus the laser beam to a very small spot, and the power density increases dramatically. When acting on the pipe, the material melts or vaporizes instantly, and the cutting edge is sharp and clear. For example, when cutting the corners of stainless steel sinks, the accuracy can reach within ±0.02mm, far exceeding the accuracy range of traditional cutting ±0.2mm - 1mm.https://www.dadilaser.com/Laser-Tube-Cutting-Machine/120.html
This high-precision cutting brings a qualitative leap for kitchen supplies. As for faucet fittings, laser cutting can make the complex internal flow channels and fine threaded connections fit perfectly, ensuring smooth water flow without leakage risk; in the processing of decorative parts such as cabinet handles, the delicate curves and exquisite carvings of the design are accurately restored to enhance the overall aesthetics of the kitchen and meet consumers' pursuit of personalized and high-quality kitchens.
High efficiency and speed to meet diverse needs
In the fast-paced kitchen processing and production, time is efficiency. DADI CNC fiber laser tube machine stands out with its excellent speed advantage. Taking the common 1mm thick stainless steel tube cutting as an example, the traditional sawing method can only cut 1-2 meters per minute, and the cutting quality is uneven, and the subsequent processing is time-consuming and laborious; while the fiber laser tube machine can cut at a speed of 10-15 meters per minute, and the efficiency is increased by up to 5-10 times.
Faced with the seasonal fluctuations and personalized customization trend of kitchen processing orders, DADI CNC fiber laser tube machine has shown its magical power. Before the peak season of catering, kitchenware manufacturers need to urgently produce a large number of commercial kitchen exhaust pipes. DADI CNC laser tube machine can deliver orders in time with its high-speed cutting and fast programming switching. For the special-shaped kitchenware pipes customized by niche restaurants, it can also quickly adjust the parameters and put them into production to ensure that new products are put on the shelves on time to meet the needs of diners for unique kitchenware behind their picky tastes.
Flexible customization, suitable for personalized kitchens
At present, the kitchen decoration style is becoming more and more diverse, from retro pastoral style to modern simple style, from industrial style to warm Nordic style, consumers have a stronger demand for personalized kitchen supplies. DADI CNC fiber laser tube machine is like a creative craftsman, relying on powerful programming cutting and pattern engraving functions to accurately implement various whimsical ideas.https://www.dadilaser.com/Laser-Tube-Cutting-Machine/124.html
In the design of European classical kitchens, the Roman column shape of the cabinets and the carved cabinet door frame are perfectly restored to the retro charm through the fine engraving of the pipes by DADI CNC laser tube machine; in the modern industrial style kitchen, the laser-cut geometric stainless steel hanger and the hollow pattern of the range hood cover show a cool personality. It can customize the exclusive sink size, unique faucet shape, and unique handle design according to different kitchen space layouts and user preferences, truly realizing the "private customization" of the kitchen space, making the kitchen a bright business card for home decoration.
Reduce costs and increase efficiency, empower industrial upgrading
Cost control and efficiency improvement are the lifeline of enterprise development. DADI CNC fiber laser tube machine is undoubtedly the "God of Wealth" for kitchen processing companies. In terms of mold cost, the traditional process is to produce stainless steel kitchen and bathroom pipes of different specifications, such as stove exhaust pipes, sink drain pipes, etc., and the annual mold opening cost is as high as hundreds of thousands of yuan; while the fiber laser tube machine does not require molds. This alone can save 60% - 80% of mold expenses for medium-sized enterprises each year.
The reduction in labor costs is also significant. In the past, cutting, grinding, assembly and other processes required the cooperation of a large number of workers. Taking the production of kitchen racks as an example, the daily output of 10 workers in a traditional workshop is 50-60 sets. After the introduction of DADI CNC fiber laser tube machine, with the automated production line, 3-4 workers can produce 80-100 sets per day, reducing labor costs by about 60% and increasing production efficiency by more than 50%. The company can invest funds in R&D and market expansion, and move towards the fast track of development.
High-quality cutting, protecting the quality of the kitchen
The durability and safety of kitchen supplies are crucial, and DADI CNC fiber laser tube machine can be called the "guardian" in this regard. The heat-affected zone during its cutting process is extremely small. The principle is that the laser energy is highly concentrated and the action time is extremely short. The heat does not have time to be transferred to the surrounding materials in large quantities, making the thermal deformation of the cutting edge minimal. For example, when cutting food-grade plastic pipes for kitchen water filtration systems, traditional cutting can easily cause the edges of the pipes to soften and deform due to heat, affecting the sealing performance, while laser cutting almost perfectly retains the original characteristics of the pipes, ensuring that the joints are tight and leak-free, and ensuring water quality safety.
When cutting metal kitchen utensils, laser cutting leaves no mechanical stress. Traditional stamping cutting will cause stress concentration inside the metal, which will cause cracks after long-term use and reduce the life of the kitchen utensils. DADI CNC fiber laser tube machine cleverly avoids stress problems with non-contact cutting, allowing stainless steel pots and knives to remain tough and durable in a kitchen environment with frequent hot and cold alternations, collisions and frictions, creating a safe and reliable kitchen for consumers.
Environmental pioneer, helping green kitchen
At a time when environmental awareness is growing, the environmental protection of kitchen processing is becoming more and more critical. Traditional kitchen processing technology is like an environmental "source of pollution". For example, when cutting metal pipes, mechanical sawing and punching produce a large amount of metal debris, which not only wastes precious raw materials, but also requires a lot of manpower and material resources for subsequent cleaning; during the cutting and grinding of plates, dust is diffused, seriously polluting the workshop air and threatening the respiratory health of workers; and traditional processing equipment has high energy consumption, such as high-power stamping machines that continue to consume electricity, increasing the operating costs of enterprises while putting pressure on energy supply.
DADI CNC fiber laser tube machine is a model of green processing. Its processing process is almost "zero waste". The laser beam cuts accurately, and there is very little residue after the material is vaporized or melted. Taking stainless steel pipe cutting as an example, the amount of waste generated is sharply reduced by more than 80% compared with traditional processes, greatly improving the material utilization rate. The noise during operation is extremely low. The measured workshop noise value is about 20-30 decibels lower than that of traditional equipment, creating a quiet and comfortable working environment for workers. The energy consumption advantage is significant. Under the same processing volume, the energy consumption is only 40%-60% of the traditional processing method, which helps enterprises save energy and reduce emissions. Nowadays, when consumers choose kitchen supplies, environmental protection attributes are increasingly concerned. Environmentally friendly kitchen utensils processed by DADI CNC fiber laser tube machine are naturally more in line with market demand and win green competitive advantages for enterprises.
Join hands with fiber laser tube machine to create a new chapter in the kitchen
DADI CNC fiber laser tube machine has become a key tool for the kitchen processing industry to break through difficulties and move towards high-end, intelligent and green development with its multiple advantages such as precise cutting, high-efficiency and fast delivery, flexible customization, cost reduction and efficiency improvement, high-quality guarantee, and green environmental protection. It not only reshapes the production process of kitchen supplies, improves product quality and meets the diverse needs of consumers, but also helps companies stand out in the fierce market competition and achieve sustainable development.