Essential for cutting: the key role of power of DADI CNC fiber laser tube cutting machine
In today's industrial manufacturing field, DADI CNC fiber laser tube cutting machinehttps://www.dadilaser.com/Laser-Tube-Cutting-Machine/120.html has become an indispensable assistant in many industries. From the cutting of various types of pipes required for building structural frames in the construction industry to the fine processing of exhaust pipes and body frame parts in automobile manufacturing; from the strict requirements of aircraft components and guide systems in the aerospace field for high-precision pipes, to the complex pipe cutting carried out by the home appliance and electronics industries to meet product diversification, DADI CNC fiber laser tube cutting machine relies on its high-precision and high-efficiency cutting characteristics to shuttle through them with ease. Among the many technical parameters of this advanced equipment, power is undoubtedly one of the key factors that determine the cutting effect. It is like the "power heart" of the equipment. It is not only directly related to the cutting speed, thickness and quality, but also closely tied to the production cost and production efficiency of the enterprise, and plays a vital role in the economic benefits of the enterprise. Therefore, for enterprises, a deep understanding of the selection points of the power of fiber laser tube cutting machine is an important step towards precise and efficient production.
1. Analysis of the core factors affecting power selection
(I) Cutting material characteristics: material and thickness dual consideration
Different metal pipe materials have different physical properties and different laser absorption rates, which is one of the key factors determining the power requirements of laser tube cutting machines. Carbon steel, stainless steel and brass are three common pipe materials. The laser absorption rate of carbon steel is relatively moderate. When cutting the same thickness, the required laser power is in a more conventional range. For example, when cutting a 5 mm thick carbon steel pipe, a 3000W DADI CNC fiber laser tube cutting machine can achieve a relatively ideal cutting effect, with a considerable cutting speed and a cut quality that meets most industrial standards. However, due to its surface characteristics, stainless steel has a higher reflectivity to lasers and a lower laser absorption rate, which means that in order to achieve efficient cutting, the laser power must be increased. The same 5 mm thick stainless steel pipe often requires 5000W or even higher power equipment to ensure a smooth cutting process. Brass not only has high reflectivity, but also has excellent thermal conductivity. Heat can easily diffuse inside the tube, which greatly increases the difficulty of cutting. For brass tubes with a thickness of only 3 mm, a high-power DADI CNC laser tube cutting machine of more than 6000W may be required to effectively overcome the cutting obstacles caused by its material characteristics and achieve precise cutting.
In addition to the material itself, the thickness of the tube is closely linked to the required laser power, and the two show a clear positive correlation. When facing thin-walled tubes, a lower-power laser beam can easily penetrate and complete the cutting task. Taking aluminum alloy decorative tubes with a thickness of 1-2 mm as an example, a 1000W-2000W DADI CNC fiber laser tube cutting machine is fully capable of doing this, which can not only ensure cutting accuracy, but also achieve a higher cutting speed to meet the needs of batch processing in the decoration industry. However, once the thickness of the tube increases, the energy loss of the laser during the penetration process increases, and it is necessary to rely on higher-power lasers to provide sufficient energy to ensure cutting depth and quality. For example, in the field of mechanical manufacturing, 10-15 mm thick structural carbon steel pipes are often used. At this time, a high-power laser tube cutting machine of at least 8000W is required to cut smoothly and ensure that the quality indicators such as the flatness and verticality of the cut meet the strict mechanical processing requirements.
(II) Cutting speed requirements: linkage between efficiency and power
In today's fast-paced industrial production environment, the cutting speed is directly related to the production efficiency and economic benefits of the enterprise, and the power of the DADI CNC laser tube cutting machine is the core driving force of the cutting speed. In principle, the higher the power of the laser tube cutting machine, the more powerful the energy contained in its laser beam, and when cutting the same material, it can complete the cutting task at a faster speed. Take a furniture manufacturing company as an example. In its production process, it needs to cut a large number of 3 mm thick stainless steel pipes to make furniture frames. If a 3000W power device is used, the cutting speed is about 3 meters per minute. This speed may still meet the needs when the order volume is small and the production cycle is loose. However, if the sales season is peak and the order volume surges, in order to deliver products on time, companies have to consider improving production efficiency. At this time, if the power of the laser tube cutting machine is upgraded to 6000W, the cutting speed can be greatly increased to 6-7 meters per minute, and the production capacity is nearly doubled, which effectively guarantees the timely delivery of orders and avoids economic losses due to delayed delivery.
Similarly, in the automotive parts manufacturing, building steel structure processing and other industries, when faced with mass production tasks, the speed advantage brought by high-power DADI CNC laser tube cutting machines is increasingly prominent. For example, the production of automobile exhaust pipes requires cutting a large number of stainless steel pipes of different specifications. High-power equipment can complete the cutting of a large number of pipes in a short time, greatly shortening the production cycle, allowing companies to quickly respond to market demand and seize the opportunity. However, while pursuing high speed, companies cannot ignore the stability of the equipment and the cutting quality. If you blindly increase the power and speed up the cutting speed without considering the material characteristics of the pipe and the adaptability of the equipment, it is likely to cause burrs, deformation, and even scrapping of the pipe, which will be counterproductive. Therefore, when enterprises choose the power of DADI CNC laser tube cutting machine according to the cutting speed requirements, they must comprehensively weigh various factors to ensure the stability of product quality while ensuring efficient production.
(III) Budget constraints: trade-off between cost and benefit
For any enterprise, budget is a key factor that must be faced when purchasing equipment, and the power of DADI CNC laser tube cutting machine is directly related to the price of the equipment. It is no exaggeration to say that power largely determines the cost threshold of the equipment. High-power laser tube cutting machine means more advanced and high-performance laser, as well as matching hardware configurations such as more powerful cooling system, more precise cutting head, and higher-specification machine tool transmission components, which will undoubtedly greatly increase the manufacturing cost of the equipment.
For small and medium-sized enterprises with limited budgets, when choosing the power of DADI CNC laser tube cutting machine, they often fall into a dilemma. On the one hand, they are eager to have the high efficiency and high production capacity brought by high-power equipment; on the other hand, they have to be subject to financial pressure. In this case, enterprises need to carefully weigh costs and benefits. First of all, according to the current production needs, it is necessary to clarify the pipe material, thickness range and approximate output requirements involved in routine cutting tasks, and on this basis, preliminarily frame the power range. For example, for a small machinery processing plant that mainly processes 3-8 mm thick carbon steel and stainless steel pipes and has a relatively stable order volume, a 4000W-6000W DADI CNC laser pipe cutting machinehttps://www.dadilaser.com/Laser-Tube-Cutting-Machine/120.html may be able to meet daily production needs, which can not only ensure cutting quality and efficiency, but also keep the equipment cost from exceeding the budget. At the same time, considering the future development of the company, if the budget allows, it may be appropriate to reserve a certain amount of power upgrade space, choose slightly higher power equipment, or choose models with convenient power upgrade functions. In this way, when the company expands its business and encounters thicker pipes or higher precision cutting needs, there is no need to repurchase equipment. It only needs to upgrade the power of existing equipment to achieve an increase in production capacity at a lower cost, ensuring that the company can maintain strong market competitiveness at different stages of development.
