The following are the core strategies and specific methods of DADI CNC fiber laser cutting machine to improve the production efficiency of kitchenware processing industry, combined with industry pain points and the latest technology trend analysis:
https://www.dadilaser.com/Plate-and-tube-laser-cutting-machine/119.html
1. High-precision and high-speed cutting: breaking through the bottleneck of traditional processing
1. Replacement of mold punching process
Traditional kitchenware processing relies on mold stamping, which has problems such as high mold cost, long replacement cycle, and poor flexibility. Fiber laser cutting machine can quickly complete the cutting of complex sheet metal panels (such as range hoods and gas stove panels) through non-contact processing, without mold investment, single forming accuracy of ±0.1mm, reducing subsequent grinding process, saving more than 30% of processing time.
2. Optimize cutting parameters and paths
Dynamically adjust the power (1500W-6000W) and cutting speed according to the material thickness (0.5-8mm stainless steel/aluminum alloy). For example, when cutting 1mm stainless steel, the speed of 6000W equipment can reach 110m/min, which is more than 50% more efficient than traditional punching machineshttps://www.dadilaser.com/Plate-and-tube-laser-cutting-machine/119.html
Through intelligent typesetting software, zero-pitch cutting is achieved, material utilization rate is increased by 15%-20%, and waste costs are reduced.
2. Intelligent and automated integration: building an efficient production chain
1. Full-process automated control
Equipped with an automatic DADI CNC loading and unloading system, it can achieve 24-hour continuous production, which is suitable for large-volume order requirements in the kitchenware industry. For example, after a Turkish customer introduced the DADI CNC automated production line, the daily output increased from 800 pieces to 2,000 pieces.
The intelligent CNC system supports remote monitoring and fault diagnosis, reduces downtime, and improves maintenance efficiency by 40%.
2. Dynamic process adjustment
Equipment with integrated AI algorithms can automatically compensate for material thermal deformation (such as thermal expansion of stainless steel), ensure cutting consistency, and reduce the defective rate to less than 0.5%.
The airflow management system removes slag in real time, keeps the cutting surface smooth, and reduces secondary cleaning processes.
3. Material adaptability and multi-functional expansion
1. Multi-material compatibility
- Supports cutting of common kitchenware materials such as stainless steel, carbon steel, aluminum alloy, galvanized sheet, etc., and realizes three-dimensional special-shaped processing (such as pot handles, curved panels) by replacing the cutting head (such as the rotating axis module).
- For composite materials (such as metal + coated plates), the pulse laser mode is used to avoid coating ablation and ensure functional surface quality.
2. Customized development capabilities
- Take advantage of high-precision cutting to quickly respond to personalized orders (such as patterned hollow panels, brand logo engraving), shortening the development cycle by 60%.
4. Cost control and sustainable development
1. Reduce overall costs
- The photoelectric conversion efficiency is 40%, and the energy consumption is 50% lower than that of CO₂ lasers, saving more than 100,000 yuan in annual electricity bills (taking a medium-sized factory as an example).
- Modular design supports power upgrades, avoids premature equipment elimination, and extends the investment return cycle.
2. Environmental protection and safety
- There is no mold stamping noise and dust pollution, which meets the clean production standards of the kitchenware industry.
- The closed cutting cabin and water cooling system reduce light radiation and exhaust emissions to protect the health of workers.
V. Maintenance and training optimization: ensure long-term and efficient operation
1. Preventive maintenance strategy
- Regularly clean the lens and calibrate the optical path to avoid energy attenuation caused by cutting head contamination (maintenance frequency recommendation: check core components once a week).
- Use a dual-circulation water cooling system to reduce the risk of laser overheating and extend the equipment life to more than 100,000 hours.
2. Operator skill improvement
- The training content covers parameter optimization (such as auxiliary gas pressure adjustment) and abnormal handling (such as slag adhesion solutions) to reduce downtime caused by human errors.
Case: Turkish customer kitchenware company chooses DADI CNC 6025 fiber laser tube cutting machinehttps://www.dadilaser.com/Laser-Tube-Cutting-Machine/120.html automatic feeding model to improve production efficiency
Pain point: The cost of traditional punching machine molds accounts for 30%, and the new product development cycle is as long as 2 months.
Solution: Introduce DADI CNC medium-power fiber laser tube cutting machine (3000W) equipped with automatic typesetting software.
Results: mold cost is reduced to zero, new product development cycle is shortened to 3 weeks, material utilization rate is increased from 70% to 88%, and annual production capacity increases by 120%.
Through the above strategies, DADI CNC fiber laser cutting machine can systematically improve the production efficiency of the kitchenware processing industry, while promoting the transformation of enterprises to intelligent and green. Enterprises need to choose suitable models based on their own needs and establish a continuously optimized technical management system.
